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Extra info for Black & Decker The Complete Guide to Outdoor Carpentry
The best way to make the half-round cutouts is to cut full circles in a workpiece and then rip-cut that piece down the center. For the top rails, a piece of 1 x 8 SPF (spruce/ pine/fir) is wide enough to make both the sides and the top. Cut a 1 x 8 to about 48" long and then draw a centerline from end to end. Layout 3"-dia. circles along the centerline so the equators of the circles are 1 Y2" apart on the centerline (start in the center and work out toward the ends, leaving slightly more than 3" of uncut wood at each end).
Smooth the seat board edges with a sander or router. BUILD THE SEAT Cut the seat boards to length. On a flat work surface, lay the seat boards together, edge to edge. Insert Y2"-wide spacers between the boards. Draw cutting INSTALL THE TOP CAPS Cut the short cap and long cap to length. Attach the caps to the tops of the long and short rails with deck screws (photo 6). Brush on a coat of clear wood sealer to help preserve the trellis seat. Fasten the trellis frames to the post at right angles using Nail 1 x 2 retaining strips for the lattice panels to the inside deck screws.
J. . ... I . ' ..... . . . . ~ 2%" deck screws through each end of the arm supports and into the front and back posts. Then attach the arm front with two 2%" deck screws. · .. .. ·. .. .. ... ;. .. .. ~ .. )' 36 • C OMPLETE G UIDE TO O UTDOOR CARP ENTRY Attach the arm supports. Drive two (nominal 1 x 6) boards to make the seat slats. Rip-cut three of the boards to 5" wide and then rip-cut the fourth deck board into two 2%" wide pieces. Cut a 54" piece of % deck board to make the top back rail.